| Equipment information | Equipment specifications |
|---|---|
| Suitable product | Car door hinge |
| Material of product | Metal |
| Industry | Car components |
| Function of equipment | Assembly |
| Type of equipment | Semi automatic |
| Description |
This production equipment is used in the production of door hinges. The equipment operates in a fully automatic manner, integrated to handle complex assembly movements, saving a lot of manpower. The assembly operation is carried out continuously and simultaneously at different stations, reducing the waiting time and greatly increasing the production capacity. The assembly position is accurate no rework is necessary. Finished product directly go for packing. Equipment design fit for metal product, can accept relatively larger tolerance of metal part dimensions. Each part fixture can be replaced to match different size of metal parts, flexible to match different product style of production orders. |
| Working principle |
1. Manually insert hinge bottom components into the fixture 2. Metal components automatically sent to the reaming station, and then automatically sent to the next station bearing sleeve. 3. Simultaneously, manually insert hinge upper component into the fixture 4. Assembling of gear and bearing. 5. Automatically loading the pins and screwing the pins 6. Manually finished the finished product |
| Speed | 3-4 pieces / min |
| Mode of operation | Automatic, Touch screen manual, Touch screen parameter settings |
| Power supply | 3-plase 380V |
| Air supply | 0.6Mpa |
| Equipment dimensions (Length x Width x Height) | 1.4m x 1.0m x 1.6m |
| Major components |
Cylinder: SMC Guide rail: HIWIN Sensor: OMRON, KEYENCE PLC: MITSUBISHI |
| Structure of equipment |
Pallet, step conveyor, hoist, return conveyor Reaming spindle, spindle feed device Bearing set into device Pin loading device Rotary riveting machine Pallet positioning device Machine framework and other structural components Pneumatic control system, electronic control and man-machine interface |