| Equipment information | Equipment specifications |
|---|---|
| Suitable product | Electric kettle |
| Material of product | Electronic parts |
| Industry | Home Appliances |
| Function of equipment | Assembly, Quality check |
| Type of equipment | Fully auto |
| Description |
This production equipment is applied to assembly and quality inspection of the electric kettle temperature control switch. The equipment is composed of two 8-station rotary tables, each with 10 working positions. The complex assembly actions include the positive and negative copper plates, the shrapnel, the reset rod and the assembly of the elastic wire, and the detection process of each part. The assembly operation is carried out continuously and simultaneously at different stations, reducing the waiting time and greatly increasing the production capacity. The equipment is running in high-speed operation, fully automated, integrated to handle complex assembly movements, saving a lot of manpower. It is specialized for large capacity orders, continuity of continuity and stability with weekly 7x24 production schedule |
| Working principle |
1. The product body enters the automation through a conveyor line. 2. Press riveting for the body, positive electrode and negative electrode. 3. Complete all required assembly via the automatic turntable and automatically detect the height of the press. 4. The spring is automatically applied, and the elastic piece is automatically pressed onto the body. 5. Insert the reset lever and the spring wire into the main body mold and press the spring wire into the body. 6. Perform quality inspection on the assembled product, automatically send the qualified product to finished product area. The unqualified product is sent to the rework area. |
| Speed | 25-27 pieces / min |
| Mode of operation | Automatic, Touch screen manual, Touch screen parameter settings |
| Power supply | 3-plase 380V |
| Air supply | 0.6Mpa |
| Equipment dimensions (Length x Width x Height) | 4.5m x 1.7m x 1.35m |
| Major components |
Cylinder: SMC Guide rail: HIWIN Index table: DEX Sensor: OMRON, KEYENCE PLC: MITSUBISHI |
| Structure of equipment |
Main components: conveying line, loading transfer machine, dispensing device Copper sheet: loading device, dispensing device, height test device Shrapnel: loading transfer machine, press-in device, dispensing device, Vibrating Feeder Device Rotary index table, turning fixtures Reset lever: press-in device, Vibrating Feeder Device, split-level device Elastic line: press-in device, Vibrating Feeder Device, dispensing device, loading transfer machine Copper sheet: contact detection device, Vibrating Feeder Device Transfer machine, blank transfer machine, air control system and riveting device Machine framework and other structural components Pneumatic control system, electronic control and man-machine interface |
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